Busbar machining

Fast, precise, ergonomic bending, punching and cutting of copper and aluminum busbars.

FlexPunch / FlexPunch Compact

The FlexPunch line brings fast, CNC-driven automation to in-house busbar punching. This provides panel shops and power distribution manufacturers a high-accuracy alternative to manual or outsourced punching. Both models deliver precise punching, marking, thread forming, and cutting with modular tooling that allows you to customize the machine to your projects.

Flexible to Your Shop’s Requirements

FlexPunch Busbar Punching Machine

CNC-Driven Busbar Punching  

The FlexPunch is a flexible platform built for fast, precise, automated, in-house busbar punching, ideal for small to medium runs. With three CNC-controlled axes and robust tooling options, FlexPunch performs punching, countersinking, marking, thread forming, and cutting while integrating seamlessly with bending machines and production software for a single-file workflow. 

Features 

  • Three CNC-controlled axes: High-precision, multi-axis machining for complex operations 
  • 340 kN hydraulic cylinder: Heavy-duty punching force for thick busbar 
  • Wide material capacity: Processes 15–200 mm widths and 3–16 mm thicknesses 
  • Modular tooling system: Plug-in tooling, MultiTools 3-in-1 (up to 27 punches), and thread-forming stations 
  • Automated peripherals: Optional feeders, removal systems, sorting belts and ejectors for continuous operation 
  • Beckhoff PLC control: Remote diagnostics, software updates, and simplified maintenance 

Benefits 

  • Single-solution flexibility: One machine covers punching, marking, thread forming, and cutting 
  • Higher throughput: Automation and multi-part capability significantly increase production rates 
  • Lower labor costs: Reduced manual handling and operator intervention 
  • Consistent part quality: CNC control and robust clamping produce repeatable pieces 
  • Quick changeovers: Modular tooling reduces setup time for varying projects
  • Reduced downtime: Remote diagnostics and streamline repairs and servicing

Have Questions About this Machine? Contact Rittal today to get started

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FlexPunch Compact Busbar Punching Machine

Space-Saving, CNC-Precision Busbar Punching

The EB40 Professional E brings precise, high-throughput busbar bending to panel shops and power distribution providers who want greater control over production. Its compact footprint and electric servodrive deliver burr-free, repeatable bends in flat, offset, twist, edge, and U profiles, making it the top choice for companies seeking to maximize throughput while minimizing lead times and costs. 

Features 

  • Compact footprint: Smaller overall width and lighter construction for constrained spaces 
  • 340 kN hydraulic cylinder: Robust punching force for thick copper pieces 
  • Wide material range: Processes 15–200 mm widths and 3–16 mm thicknesses 
  • Up to 9-punch capacity: MultiTool 3-in-1 support and four tool stations for flexible part layouts 
  • Secure lateral clamping: Full-length clamping prevents damage and enables edge-to-edge punching 
  • Beckhoff PLC control: Remote access for maintenance, updates, and diagnostics

Benefits 

  • Fits smaller shops: Bring automated punching to facilities with limited floor space 
  • Lower operating cost: Automation reduces manual labor and reliance on subcontractors 
  • Fast set-ups: Plug-in tooling and compact tool stations cut changeover time 
  • Consistent output: CNC control delivers repeatable, assembly-ready busbar 
  • Scalable workflow: Integrates with bending machines and production software for single-file manufacturing 
  • Less downtime: Remote diagnostics and straightforward maintenance keep production moving 

Have Questions About this Machine? Contact Rittal today to get started!